前軸用專用處理設(shè)備,是根據(jù)用戶要求設(shè)計(jì)的一種新型專用拋丸清理設(shè)備,用于長條形異形工件,像圓柱型工件、小型圓簧、軸承等工件的清理強(qiáng)化。QGL1500-800Specialprocessingequipmentforformeraxlewithfunctionalmoduleisanewdesignedappropriativeshotblastmachine.Andissuitableforsurfacecleaningandstrengtheninginrectangleandspecialformworkpiecesuchascylinderworkpiece,smallcylinderspring,bearingetc.本設(shè)備拋丸量更大,密封性更好,清理效果、生產(chǎn)效率及除塵效果有了較大的提高,維護(hù)費(fèi)用減少了約60%。Thistypeshotblastmachinehavelargercapacity,andbettersealingeffect,andwithgoodcleaningeffect,higherproductivity,lessenvironmentpollution,andmaintenancecostreducesixtypercent.通過拋丸清理強(qiáng)化,不但可以去除工件表面的銹蝕、氧化皮、鑄造后的型砂等,還可以降低工件的內(nèi)應(yīng)力,提高工件的抗疲勞強(qiáng)度。本機(jī)可單機(jī)使用也可配線使用,具有較高的清理效率。本機(jī)具有以下特點(diǎn):Aftersurfacecleaningandstrengthening,that’snotonlysuitableforsurfacerustandoxidationskinremovalandcleaningcastingmodule-sandect.butalsosuitablefortheeliminationofstressconcentrationandenhanceanti-fatigueofnltheworkpiece.themachinecanbeusednotonlyasasinglemachine,butalsoasapartofaline.?可直接裝卸了,不需要反轉(zhuǎn)共工件Directloadingandunloading,neednotturningovertheworkpiece?采用倍受歡迎的無地坑形式,節(jié)省了地坑基礎(chǔ)的施工費(fèi)用Usingpopularnopitform,Savethefoundationpitconstructioncost?拋丸室體及拋丸器的布置方式均經(jīng)過計(jì)算機(jī)三維動(dòng)態(tài)拋射仿真后確定,使拋出的彈丸流的覆蓋區(qū)準(zhǔn)確的覆蓋工件表面,彈丸從工件的各個(gè)方向同時(shí)拋向工件的表面。TheshotblastcabinandthearrangementoftheshotblastunitaredesignedbyComputer3ddynamicsimulation.Lettheabrasiveshotedoutcoverageofworkpiecesurfacecoveredaccurately,andtheabrasivefromdifferentdirectionshottodifferentsurfaceoftheworkpiece.?采用全球技術(shù)生產(chǎn)的130-4RK系列大功率軸座式拋丸器,能地提高清理效率、獲得滿意的清理效果,軸承全部采用美國BARDUN?(原裝),彈丸利用率提高15%,抗磨壽命提高60%,維護(hù)費(fèi)用減少50%。The130-4RKtypelargepowershotblastunitUsingworlddevelopmenttechnical,thatcouldraiseproductivityandgetsatisfactorycleaneffect.UsingBARDUN?bearing,Operatingfactorofshotblastabrasiveraisefifteenpercent.Operatingfactorofwearingpartsserviceraisesixtypercent,maintenancereducefiftyprecent.?采用布袋式除塵器,較厚的過濾材料減低排放和提高工人的勞動(dòng)環(huán)境。Adoptingbagtypedustcollector,thicknessoflettingdustlowsnationalstandard,andimprovingworkcondition.?機(jī)器設(shè)計(jì)構(gòu)思新穎,使用維修方便,可單機(jī)使用也可配線使用。Withnoveldesignthemachinecanbemaintenancedeasyandcanbeusednotonlyasasinglemachine,butalsoasapartofaline.?輸送機(jī)構(gòu)具有正反旋轉(zhuǎn)的功能。Theworkpiecetransmissionsystemcanturningcorotationandreverse.?本機(jī)具有故障自動(dòng)檢測裝置,采用先進(jìn)的瑞士GF技術(shù),從而使本機(jī)具有結(jié)構(gòu)先進(jìn),設(shè)計(jì)合理,運(yùn)行,生產(chǎn)效率高等特點(diǎn)。Thismachinehavetheequipmentoffailureautomaticcheck.adoptingadvanced GF technology,sotheproducthaveadvancedandreasonabledesign.operatingsafety,andhighproductivity.二、工作過程workingprocess連鎖啟動(dòng)—上料—進(jìn)入拋丸室—檢測工件位置—系統(tǒng)自動(dòng)輸送并記憶工件位置—拋丸器啟動(dòng)—彈丸閘門打開—清理正在輸送的工件—工件出拋丸室—由輸送機(jī)輸送—上卸料可同時(shí)進(jìn)行丸料循環(huán),該設(shè)備可連續(xù)工作。Lockingstart—loading—workpiecetransportedintotheshotblastcabin—checktheworkpieceposition—transportedandremembertheworkpieceactualpositionbytheautomaticsystemoftheequipment—starttheshotblastunit—abrasivecage